Composite materials
A composite materialMaterial made from two or more different materials with contrasting properties. consists of two or more materialsThings that are used, sometimes to make other things. with different propertiesThe characteristics of something. In chemistry, chemical properties include the reactions a substance can take part in. Physical properties include colour and boiling point.. They are combined to produce a material with improved properties. Most composite materials have two components:
- the reinforcementFibres or other material that make up the bulk of a composite material.
- the matrixThe substance that binds the reinforcement together in a composite material., which binds the reinforcement together
The table shows some examples of composite materials:
Composite material | Reinforcement | Matrix |
Reinforced concrete | Steel | Concrete |
Fibreglass | Glass fibres | Polymer resin |
Carbon fibre reinforced polymer | Carbon fibres | Polymer resin |
Chipboard | Wood chips | Resin glue |
Composite material | Reinforced concrete |
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Reinforcement | Steel |
Matrix | Concrete |
Composite material | Fibreglass |
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Reinforcement | Glass fibres |
Matrix | Polymer resin |
Composite material | Carbon fibre reinforced polymer |
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Reinforcement | Carbon fibres |
Matrix | Polymer resin |
Composite material | Chipboard |
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Reinforcement | Wood chips |
Matrix | Resin glue |
It is often possible to separate the reinforcement from the matrix by physical processes. For example, reinforced concrete can be broken up using machinery. This is one stage in recycling the components of reinforced concrete.
Fibre glass and carbon fibre reinforced polymer (CFRP)
The fibresLong, thin strands. in these composite materials have a low densityA measure of compactness and the ratio of mass to volume. It is usually measured in kilograms per metre cubed (kg/m3) or grams per centimetre cubed (g/cm3).. They are strong in tensionPulling force exerted by each end of an object such as a string or rope., so they are not easily stretched, but they are flexible. The polymer resinRaw plastic, especially when in semi-liquid form. which binds the fibres together is not strong but it is stiff. The composite materials show a combination of these properties. They are strong, stiff and lightweight.
Chipboard
Wood itself is a natural composite material. It consists of a reinforcement of celluloseA carbohydrate. It forms the cell wall in plant cells. fibres bonded together by a matrix of ligninCarbohydrate material lining the xylem vessels providing strength and support.. The fibres are aligned alongside each other, so wood is stronger in one direction than it is in the other. Chipboard contains randomly arranged wood chips bonded together by a glue, so it is strong in all directions.
Question
Chipboard may be supplied with a thin polymerA large molecule formed from many identical smaller molecules known as monomers. layer glued to its surfaces. Suggest reasons that explain why this material is more suitable than chipboard alone for making self-assembly furniture.
The polymer can be coloured or patterned to look like wood. It makes the surface waterproof so it is protected from spills and can be cleaned more easily.
Reinforced concrete
The properties of concrete can be improved by reinforcing it with steel rods or mesh. The compressive strengthA measure of how well a material resists being crushed when a force is applied. of concrete is higher than its tensile strengthThe tension a material can withstand without breaking., but the tensile strength of steel is higher than its compressive strength. The combination of the two materials that is strong in tension and in compressionBeing squashed.. This allows reinforced concrete to be strong and slightly flexible, which is important when constructing large buildings and structures.
A comparison of different materials
Different materialsThings that are used, sometimes to make other things. have different propertiesThe characteristics of something. In chemistry, chemical properties include the reactions a substance can take part in. Physical properties include colour and boiling point. but they may also have some properties in common. The table summarises some of the typical properties of glass and clay ceramics, metals, plastics and composites.
Glass ceramics | Clay ceramics | Metals | Plastics | Composites | |
Appearance | Transparent | Opaque | Shiny | Various | Usually opaque |
Melting point | High | High | High | Usually lower | High |
Malleable, brittle or flexible | Stiff and brittle | Stiff and brittle | Malleable | Usually flexible | Usually stiff and brittle |
Ability to conduct electricity | Poor | Poor | Good | Poor | Poor |
Ability to conduct heat | Poor | Poor | Good | Poor | Poor |
Strength | Relatively poor | Strong under compression | Strong | Relatively weak | Usually very strong |
Appearance | |
---|---|
Glass ceramics | Transparent |
Clay ceramics | Opaque |
Metals | Shiny |
Plastics | Various |
Composites | Usually opaque |
Melting point | |
---|---|
Glass ceramics | High |
Clay ceramics | High |
Metals | High |
Plastics | Usually lower |
Composites | High |
Malleable, brittle or flexible | |
---|---|
Glass ceramics | Stiff and brittle |
Clay ceramics | Stiff and brittle |
Metals | Malleable |
Plastics | Usually flexible |
Composites | Usually stiff and brittle |
Ability to conduct electricity | |
---|---|
Glass ceramics | Poor |
Clay ceramics | Poor |
Metals | Good |
Plastics | Poor |
Composites | Poor |
Ability to conduct heat | |
---|---|
Glass ceramics | Poor |
Clay ceramics | Poor |
Metals | Good |
Plastics | Poor |
Composites | Poor |
Strength | |
---|---|
Glass ceramics | Relatively poor |
Clay ceramics | Strong under compression |
Metals | Strong |
Plastics | Relatively weak |
Composites | Usually very strong |